diff --git a/firmware/console/binary/tunerstudio_io.cpp b/firmware/console/binary/tunerstudio_io.cpp
index abcc0b211e..6977628705 100644
--- a/firmware/console/binary/tunerstudio_io.cpp
+++ b/firmware/console/binary/tunerstudio_io.cpp
@@ -91,10 +91,7 @@ void TsChannelBase::writeCrcPacket(uint8_t responseCode, const uint8_t* buf, siz
 	bool isBigPacket = size > BLOCKING_FACTOR + 7;
 
 	if (isBigPacket && !allowLongPackets) {
-		// TODO: turn this in to an error once console output channel reads are chunked!
-		// Hardware CI may fail before that time.
-		//firmwareError(OBD_PCM_Processor_Fault, "tried to send disallowed long packet of size %d", size);
-		warning(OBD_PCM_Processor_Fault, "tried to send disallowed long packet of size %d", size);
+		firmwareError(OBD_PCM_Processor_Fault, "tried to send disallowed long packet of size %d", size);
 	}
 
 	if (isBigPacket) {
diff --git a/java_console/io/src/main/java/com/rusefi/binaryprotocol/BinaryProtocol.java b/java_console/io/src/main/java/com/rusefi/binaryprotocol/BinaryProtocol.java
index b902b5e266..d147645a86 100644
--- a/java_console/io/src/main/java/com/rusefi/binaryprotocol/BinaryProtocol.java
+++ b/java_console/io/src/main/java/com/rusefi/binaryprotocol/BinaryProtocol.java
@@ -64,9 +64,6 @@ public class BinaryProtocol {
     BinaryProtocolLogger binaryProtocolLogger;
     public static boolean DISABLE_LOCAL_CACHE;
 
-    // hack needed by
-    public static int tsOutputSize = TS_OUTPUT_SIZE;
-
     public static String findCommand(byte command) {
         switch (command) {
             case Fields.TS_PAGE_COMMAND:
@@ -104,17 +101,11 @@ public class BinaryProtocol {
 
     public CommunicationLoggingListener communicationLoggingListener;
 
-
     public BinaryProtocol(LinkManager linkManager, IoStream stream) {
         this.linkManager = linkManager;
         this.stream = stream;
 
-        communicationLoggingListener = new CommunicationLoggingListener() {
-            @Override
-            public void onPortHolderMessage(Class clazz, String message) {
-                linkManager.messageListener.postMessage(clazz, message);
-            }
-        };
+        communicationLoggingListener = linkManager.messageListener::postMessage;
 
         incomingData = stream.getDataBuffer();
         binaryProtocolLogger = new BinaryProtocolLogger(linkManager);
@@ -522,8 +513,7 @@ public class BinaryProtocol {
     }
 
     public static byte[] getTextCommandBytes(String text) {
-        byte[] asBytes = text.getBytes();
-        return asBytes;
+        return text.getBytes();
     }
 
     private String requestPendingMessages() {
@@ -544,23 +534,39 @@ public class BinaryProtocol {
         if (isClosed)
             return false;
 
-        byte[] packet = GetOutputsCommand.createRequest(tsOutputSize);
+        // TODO: Get rid of the +1.  This adds a byte at the front to tack a fake TS response code on the front
+        //  of the reassembled packet.
+        byte[] reassemblyBuffer = new byte[Fields.TS_OUTPUT_SIZE + 1];
+        reassemblyBuffer[0] = Fields.TS_RESPONSE_OK;
 
-        byte[] response = executeCommand(Fields.TS_OUTPUT_COMMAND, packet, "output channels");
-        if (response == null || response.length != (tsOutputSize + 1) || response[0] != Fields.TS_RESPONSE_OK)
-            return false;
+        int reassemblyIdx = 0;
+        int remaining = Fields.TS_OUTPUT_SIZE;
 
-        state.setCurrentOutputs(response);
+        while (remaining > 0) {
+            // If less than one full chunk left, do a smaller read
+            int chunkSize = Math.min(remaining, Fields.BLOCKING_FACTOR);
 
-        if (tsOutputSize == Fields.TS_OUTPUT_SIZE) // do not care about sensor values in test mode
-            SensorCentral.getInstance().grabSensorValues(response);
+            byte[] response = executeCommand(
+                Fields.TS_OUTPUT_COMMAND,
+                GetOutputsCommand.createRequest(reassemblyIdx, chunkSize),
+                "output channels"
+            );
+
+            if (response == null || response.length != (chunkSize + 1) || response[0] != Fields.TS_RESPONSE_OK) {
+                return false;
+            }
+
+            // Copy this chunk in to the reassembly buffer
+            System.arraycopy(response, 1, reassemblyBuffer, reassemblyIdx + 1, chunkSize);
+            remaining -= chunkSize;
+        }
+
+        state.setCurrentOutputs(reassemblyBuffer);
+
+        SensorCentral.getInstance().grabSensorValues(reassemblyBuffer);
         return true;
     }
 
-    public void setRange(byte[] src, int scrPos, int offset, int count) {
-        state.setRange(src, scrPos, offset, count);
-    }
-
     public BinaryProtocolState getBinaryProtocolState() {
         return state;
     }
diff --git a/java_console/io/src/main/java/com/rusefi/binaryprotocol/IncomingDataBuffer.java b/java_console/io/src/main/java/com/rusefi/binaryprotocol/IncomingDataBuffer.java
index d9f27e84ba..c56a3b90c7 100644
--- a/java_console/io/src/main/java/com/rusefi/binaryprotocol/IncomingDataBuffer.java
+++ b/java_console/io/src/main/java/com/rusefi/binaryprotocol/IncomingDataBuffer.java
@@ -2,7 +2,6 @@ package com.rusefi.binaryprotocol;
 
 import com.devexperts.logging.Logging;
 import com.rusefi.Timeouts;
-import com.rusefi.config.generated.Fields;
 import com.rusefi.io.IoStream;
 import com.rusefi.io.serial.AbstractIoStream;
 import etch.util.CircularByteBuffer;
diff --git a/java_console/io/src/main/java/com/rusefi/io/commands/GetOutputsCommand.java b/java_console/io/src/main/java/com/rusefi/io/commands/GetOutputsCommand.java
index d1c54e0784..d5b3e54173 100644
--- a/java_console/io/src/main/java/com/rusefi/io/commands/GetOutputsCommand.java
+++ b/java_console/io/src/main/java/com/rusefi/io/commands/GetOutputsCommand.java
@@ -11,12 +11,12 @@ import static com.rusefi.binaryprotocol.IoHelper.swap16;
 
 public class GetOutputsCommand {
     public static byte[] createRequest() {
-        return createRequest(Fields.TS_OUTPUT_SIZE);
+        return createRequest(0, Fields.TS_OUTPUT_SIZE);
     }
 
-    public static byte[] createRequest(int size) {
+    public static byte[] createRequest(int offset, int size) {
         byte[] packet = new byte[4];
-        putShort(packet, 0, 0); // offset
+        putShort(packet, 0, swap16(offset));
         putShort(packet, 2, swap16(size));
         return packet;
     }
diff --git a/java_console/io/src/test/java/com/rusefi/binaryprotocol/test/SerialSandbox.java b/java_console/io/src/test/java/com/rusefi/binaryprotocol/test/SerialSandbox.java
index b3f3556d87..d047ee4590 100644
--- a/java_console/io/src/test/java/com/rusefi/binaryprotocol/test/SerialSandbox.java
+++ b/java_console/io/src/test/java/com/rusefi/binaryprotocol/test/SerialSandbox.java
@@ -11,9 +11,6 @@ import java.util.concurrent.CountDownLatch;
 
 public class SerialSandbox {
     public static void main(String[] args) {
-        // todo: open issue #1
-        BinaryProtocol.tsOutputSize = 100;
-
         long startTime = System.currentTimeMillis();
 
         SerialAutoChecker.AutoDetectResult autoDetectResult = PortDetector.autoDetectSerial(callbackContext -> null);