/* Copyright 2016 - 2019 Benjamin Vedder benjamin@vedder.se This file is part of the VESC firmware. The VESC firmware is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version. The VESC firmware is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details. You should have received a copy of the GNU General Public License along with this program. If not, see . */ #include "conf_general.h" #include "ch.h" #include "eeprom.h" #include "mcpwm.h" #include "mcpwm_foc.h" #include "mc_interface.h" #include "utils.h" #include "stm32f4xx_conf.h" #include "timeout.h" #include "commands.h" #include "encoder.h" #include "comm_can.h" #include "app.h" #include "confgenerator.h" #include #include #include "conf_mc_app_default.h" // EEPROM settings #define EEPROM_BASE_MCCONF 1000 #define EEPROM_BASE_APPCONF 2000 #define EEPROM_BASE_HW 3000 #define EEPROM_BASE_CUSTOM 4000 // Global variables uint16_t VirtAddVarTab[NB_OF_VAR]; bool conf_general_permanent_nrf_found = false; // Private variables static mc_configuration mcconf, mcconf_old, mcconf_old_second; // Private functions static bool read_eeprom_var(eeprom_var *v, int address, uint16_t base); static bool store_eeprom_var(eeprom_var *v, int address, uint16_t base); void conf_general_init(void) { // First, make sure that all relevant virtual addresses are assigned for page swapping. memset(VirtAddVarTab, 0, sizeof(VirtAddVarTab)); int ind = 0; for (unsigned int i = 0;i < (sizeof(mc_configuration) / 2);i++) { VirtAddVarTab[ind++] = EEPROM_BASE_MCCONF + i; } for (unsigned int i = 0;i < (sizeof(app_configuration) / 2);i++) { VirtAddVarTab[ind++] = EEPROM_BASE_APPCONF + i; } for (unsigned int i = 0;i < (EEPROM_VARS_HW * 2);i++) { VirtAddVarTab[ind++] = EEPROM_BASE_HW + i; } for (unsigned int i = 0;i < (EEPROM_VARS_CUSTOM * 2);i++) { VirtAddVarTab[ind++] = EEPROM_BASE_CUSTOM + i; } FLASH_Unlock(); FLASH_ClearFlag(FLASH_FLAG_OPERR | FLASH_FLAG_WRPERR | FLASH_FLAG_PGAERR | FLASH_FLAG_PGPERR | FLASH_FLAG_PGSERR); EE_Init(); FLASH_Lock(); } /** * Read hw-specific variable from emulated EEPROM. * * @param v * The variable to read the result from. * * @param address * Mapped address in EEPROM. Range 0 to 63. * * @return * true for success, false if variable was not found. */ bool conf_general_read_eeprom_var_hw(eeprom_var *v, int address) { return read_eeprom_var(v, address, EEPROM_BASE_HW); } /** * Read custom variable from emulated EEPROM. * * @param v * The variable to read the result from. * * @param address * Mapped address in EEPROM. Range 0 to 63. * * @return * true for success, false if variable was not found. */ bool conf_general_read_eeprom_var_custom(eeprom_var *v, int address) { return read_eeprom_var(v, address, EEPROM_BASE_CUSTOM); } /** * Store hw-specific variable to emulated EEPROM. * * @param v * The variable to store the result in. * * @param address * Mapped address in EEPROM. Range 0 to 63. * * @return * true for success, false if something went wrong. */ bool conf_general_store_eeprom_var_hw(eeprom_var *v, int address) { return store_eeprom_var(v, address, EEPROM_BASE_HW); } /** * Store custom variable to emulated EEPROM. * * @param v * The variable to store the result in. * * @param address * Mapped address in EEPROM. Range 0 to 63. * * @return * true for success, false if something went wrong. */ bool conf_general_store_eeprom_var_custom(eeprom_var *v, int address) { return store_eeprom_var(v, address, EEPROM_BASE_CUSTOM); } static bool read_eeprom_var(eeprom_var *v, int address, uint16_t base) { bool is_ok = true; uint16_t var0, var1; if (EE_ReadVariable(base + 2 * address, &var0) == 0 && EE_ReadVariable(base + 2 * address + 1, &var1) == 0) { uint32_t res = ((uint32_t)var0) << 16 | var1; v->as_u32 = res; } else { is_ok = false; } return is_ok; } static bool store_eeprom_var(eeprom_var *v, int address, uint16_t base) { bool is_ok = true; uint16_t var0, var1; var0 = v->as_u32 >> 16; var1 = v->as_u32 & 0xFFFF; timeout_configure_IWDT_slowest(); FLASH_Unlock(); FLASH_ClearFlag(FLASH_FLAG_OPERR | FLASH_FLAG_WRPERR | FLASH_FLAG_PGAERR | FLASH_FLAG_PGPERR | FLASH_FLAG_PGSERR); if (EE_WriteVariable(base + address * 2, var0) != FLASH_COMPLETE) { is_ok = false; } if (is_ok) { if (EE_WriteVariable(base + address * 2 + 1, var1) != FLASH_COMPLETE) { is_ok = false; } } FLASH_Lock(); timeout_configure_IWDT(); return is_ok; } /** * Read app_configuration from EEPROM. If this fails, default values will be used. * * @param conf * A pointer to a app_configuration struct to write the read configuration to. */ void conf_general_read_app_configuration(app_configuration *conf) { bool is_ok = true; uint8_t *conf_addr = (uint8_t*)conf; uint16_t var; for (unsigned int i = 0;i < (sizeof(app_configuration) / 2);i++) { if (EE_ReadVariable(EEPROM_BASE_APPCONF + i, &var) == 0) { conf_addr[2 * i] = (var >> 8) & 0xFF; conf_addr[2 * i + 1] = var & 0xFF; } else { is_ok = false; break; } } // Set the default configuration if (!is_ok) { confgenerator_set_defaults_appconf(conf); } } /** * Write app_configuration to EEPROM. * * @param conf * A pointer to the configuration that should be stored. */ bool conf_general_store_app_configuration(app_configuration *conf) { mc_interface_unlock(); mc_interface_release_motor(); utils_sys_lock_cnt(); mc_interface_lock(); timeout_configure_IWDT_slowest(); bool is_ok = true; uint8_t *conf_addr = (uint8_t*)conf; uint16_t var; FLASH_Unlock(); FLASH_ClearFlag(FLASH_FLAG_OPERR | FLASH_FLAG_WRPERR | FLASH_FLAG_PGAERR | FLASH_FLAG_PGPERR | FLASH_FLAG_PGSERR); for (unsigned int i = 0;i < (sizeof(app_configuration) / 2);i++) { var = (conf_addr[2 * i] << 8) & 0xFF00; var |= conf_addr[2 * i + 1] & 0xFF; if (EE_WriteVariable(EEPROM_BASE_APPCONF + i, var) != FLASH_COMPLETE) { is_ok = false; break; } } FLASH_Lock(); timeout_configure_IWDT(); chThdSleepMilliseconds(100); mc_interface_unlock(); utils_sys_unlock_cnt(); return is_ok; } /** * Read mc_configuration from EEPROM. If this fails, default values will be used. * * @param conf * A pointer to a mc_configuration struct to write the read configuration to. */ void conf_general_read_mc_configuration(mc_configuration *conf) { bool is_ok = true; uint8_t *conf_addr = (uint8_t*)conf; uint16_t var; for (unsigned int i = 0;i < (sizeof(mc_configuration) / 2);i++) { if (EE_ReadVariable(EEPROM_BASE_MCCONF + i, &var) == 0) { conf_addr[2 * i] = (var >> 8) & 0xFF; conf_addr[2 * i + 1] = var & 0xFF; } else { is_ok = false; break; } } if (!is_ok) { confgenerator_set_defaults_mcconf(conf); } } /** * Write mc_configuration to EEPROM. * * @param conf * A pointer to the configuration that should be stored. */ bool conf_general_store_mc_configuration(mc_configuration *conf) { mc_interface_unlock(); mc_interface_release_motor(); utils_sys_lock_cnt(); mc_interface_lock(); timeout_configure_IWDT_slowest(); bool is_ok = true; uint8_t *conf_addr = (uint8_t*)conf; FLASH_Unlock(); FLASH_ClearFlag(FLASH_FLAG_OPERR | FLASH_FLAG_WRPERR | FLASH_FLAG_PGAERR | FLASH_FLAG_PGPERR | FLASH_FLAG_PGSERR); for (unsigned int i = 0;i < (sizeof(mc_configuration) / 2);i++) { uint16_t var = (conf_addr[2 * i] << 8) & 0xFF00; var |= conf_addr[2 * i + 1] & 0xFF; if (EE_WriteVariable(EEPROM_BASE_MCCONF + i, var) != FLASH_COMPLETE) { is_ok = false; break; } } FLASH_Lock(); timeout_configure_IWDT(); chThdSleepMilliseconds(100); mc_interface_unlock(); utils_sys_unlock_cnt(); return is_ok; } bool conf_general_detect_motor_param(float current, float min_rpm, float low_duty, float *int_limit, float *bemf_coupling_k, int8_t *hall_table, int *hall_res) { int ok_steps = 0; const float spinup_to_duty = 0.5; mcconf = *mc_interface_get_configuration(); mcconf_old = mcconf; mcconf.motor_type = MOTOR_TYPE_BLDC; mcconf.sensor_mode = SENSOR_MODE_SENSORLESS; mcconf.comm_mode = COMM_MODE_INTEGRATE; mcconf.sl_phase_advance_at_br = 1.0; mcconf.sl_min_erpm = min_rpm; mcconf.sl_bemf_coupling_k = 300; mcconf.sl_cycle_int_limit = 50; mcconf.sl_min_erpm_cycle_int_limit = 1100; mcconf.m_invert_direction = false; mc_interface_set_configuration(&mcconf); // Wait maximum 5s for fault code to disappear for (int i = 0;i < 500;i++) { if (mc_interface_get_fault() == FAULT_CODE_NONE) { break; } chThdSleepMilliseconds(10); } // Wait one second for things to get ready after // the fault disappears. (will fry things otherwise...) chThdSleepMilliseconds(1000); // Disable timeout systime_t tout = timeout_get_timeout_msec(); float tout_c = timeout_get_brake_current(); timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); mc_interface_lock_override_once(); mc_interface_set_current(current); // Try to spin up the motor. Up to three attempts with different settings are made. bool started = false; for (int i = 0;i < 3;i++) { if (i == 1) { mc_interface_lock_override_once(); mc_interface_release_motor(); mcconf.sl_min_erpm = 2 * min_rpm; mcconf.sl_cycle_int_limit = 20; mc_interface_lock_override_once(); mc_interface_set_configuration(&mcconf); chThdSleepMilliseconds(1000); mc_interface_lock_override_once(); mc_interface_set_current(current); } else if (i == 2) { mc_interface_lock_override_once(); mc_interface_release_motor(); mcconf.sl_min_erpm = 4 * min_rpm; mcconf.comm_mode = COMM_MODE_DELAY; mc_interface_lock_override_once(); mc_interface_set_configuration(&mcconf); chThdSleepMilliseconds(1000); mc_interface_lock_override_once(); mc_interface_set_current(current); } int cnt = 0; bool switch_done = false; started = true; while (mc_interface_get_duty_cycle_now() < spinup_to_duty) { chThdSleepMilliseconds(1); cnt++; if (mc_interface_get_duty_cycle_now() >= (spinup_to_duty / 2.0) && !switch_done) { mcpwm_switch_comm_mode(COMM_MODE_DELAY); switch_done = true; } if (cnt > 2000 && !switch_done) { started = false; break; } if (cnt >= 5000) { started = false; break; } } if (switch_done) { break; } } if (!started) { mc_interface_set_current(0.0); timeout_configure(tout, tout_c); mc_interface_set_configuration(&mcconf_old); mc_interface_unlock(); return false; } ok_steps++; // Reset hall sensor samples mcpwm_reset_hall_detect_table(); // Run for a while to get hall sensor samples mc_interface_lock_override_once(); mc_interface_set_duty(spinup_to_duty); chThdSleepMilliseconds(400); // Release the motor and wait a few commutations mc_interface_lock_override_once(); mc_interface_set_current(0.0); int tacho = mc_interface_get_tachometer_value(0); for (int i = 0;i < 2000;i++) { if ((mc_interface_get_tachometer_value(0) - tacho) < 3) { chThdSleepMilliseconds(1); } else { ok_steps++; break; } } // Average the cycle integrator for 50 commutations mcpwm_read_reset_avg_cycle_integrator(); tacho = mc_interface_get_tachometer_value(false); for (int i = 0;i < 3000;i++) { if ((mc_interface_get_tachometer_value(false) - tacho) < 50) { chThdSleepMilliseconds(1); } else { ok_steps++; break; } } // Get hall detect result *hall_res = mcpwm_get_hall_detect_result(hall_table); *int_limit = mcpwm_read_reset_avg_cycle_integrator(); // Wait for the motor to slow down for (int i = 0;i < 5000;i++) { if (mc_interface_get_duty_cycle_now() > low_duty) { chThdSleepMilliseconds(1); } else { ok_steps++; break; } } mc_interface_lock_override_once(); mc_interface_set_duty(low_duty); // Average the cycle integrator for 100 commutations mcpwm_read_reset_avg_cycle_integrator(); tacho = mc_interface_get_tachometer_value(0); float rpm_sum = 0.0; float rpm_iterations = 0.0; for (int i = 0;i < 3000;i++) { if ((mc_interface_get_tachometer_value(0) - tacho) < 100) { rpm_sum += mc_interface_get_rpm(); rpm_iterations += 1; chThdSleepMilliseconds(1); } else { ok_steps++; break; } } float avg_cycle_integrator_running = mcpwm_read_reset_avg_cycle_integrator(); float rpm = rpm_sum / rpm_iterations; mc_interface_lock_override_once(); mc_interface_release_motor(); // Try to figure out the coupling factor avg_cycle_integrator_running -= *int_limit; avg_cycle_integrator_running /= (float)ADC_Value[ADC_IND_VIN_SENS]; avg_cycle_integrator_running *= rpm; *bemf_coupling_k = avg_cycle_integrator_running; // Restore settings mc_interface_set_configuration(&mcconf_old); timeout_configure(tout, tout_c); mc_interface_unlock(); return ok_steps == 5 ? true : false; } /** * Try to measure the motor flux linkage. * * @param current * The current so spin up the motor with. * * @param duty * The duty cycle to maintain. * * @param min_erpm * The minimum ERPM for the delay commutation mode. * * @param res * The motor phase resistance. * * @param linkage * The calculated flux linkage. * * @return * True for success, false otherwise. */ bool conf_general_measure_flux_linkage(float current, float duty, float min_erpm, float res, float *linkage) { mcconf = *mc_interface_get_configuration(); mcconf_old_second = mcconf; mcconf.motor_type = MOTOR_TYPE_BLDC; mcconf.sensor_mode = SENSOR_MODE_SENSORLESS; mcconf.comm_mode = COMM_MODE_INTEGRATE; mcconf.sl_phase_advance_at_br = 1.0; mcconf.sl_min_erpm = min_erpm; mcconf.m_bldc_f_sw_min = 10000.0; mcconf.sl_bemf_coupling_k = 300; mcconf.sl_cycle_int_limit = 50; mcconf.sl_min_erpm_cycle_int_limit = 1100; mc_interface_set_configuration(&mcconf); // Wait maximum 5s for fault code to disappear for (int i = 0;i < 500;i++) { if (mc_interface_get_fault() == FAULT_CODE_NONE) { break; } chThdSleepMilliseconds(10); } if (mc_interface_get_fault() != FAULT_CODE_NONE) { mc_interface_set_configuration(&mcconf_old_second); return false; } // Wait one second for things to get ready after // the fault disapears. chThdSleepMilliseconds(1000); // Disable timeout systime_t tout = timeout_get_timeout_msec(); float tout_c = timeout_get_brake_current(); timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); mc_interface_lock_override_once(); mc_interface_set_current(current); // Try to spin up the motor. Up to three attempts with different settings are made. bool started = false; for (int i = 0;i < 4;i++) { if (i == 1) { mc_interface_lock_override_once(); mc_interface_release_motor(); mcconf.sl_cycle_int_limit = 250; mc_interface_lock_override_once(); mc_interface_set_configuration(&mcconf); chThdSleepMilliseconds(1000); mc_interface_lock_override_once(); mc_interface_set_current(current); } else if (i == 2) { mc_interface_lock_override_once(); mc_interface_release_motor(); mcconf.sl_min_erpm = 2 * min_erpm; mcconf.sl_cycle_int_limit = 20; mc_interface_lock_override_once(); mc_interface_set_configuration(&mcconf); chThdSleepMilliseconds(1000); mc_interface_lock_override_once(); mc_interface_set_current(current); } else if (i == 3) { mc_interface_lock_override_once(); mc_interface_release_motor(); mcconf.sl_min_erpm = 4 * min_erpm; mcconf.comm_mode = COMM_MODE_DELAY; mc_interface_lock_override_once(); mc_interface_set_configuration(&mcconf); chThdSleepMilliseconds(1000); mc_interface_lock_override_once(); mc_interface_set_current(current); } int cnt = 0; bool switch_done = false; started = true; while (mc_interface_get_duty_cycle_now() < duty) { chThdSleepMilliseconds(1); cnt++; if (mc_interface_get_duty_cycle_now() >= (duty / 2.0) && !switch_done) { mcpwm_switch_comm_mode(COMM_MODE_DELAY); switch_done = true; } if (cnt > 2000 && !switch_done) { started = false; break; } if (cnt >= 5000) { started = false; break; } } if (switch_done) { break; } } if (!started) { mc_interface_set_current(0.0); timeout_configure(tout, tout_c); mc_interface_set_configuration(&mcconf_old_second); mc_interface_unlock(); return false; } mc_interface_lock_override_once(); mc_interface_set_duty(duty); float avg_voltage = 0.0; float avg_rpm = 0.0; float avg_current = 0.0; float samples = 0.0; for (int i = 0;i < 2000;i++) { avg_voltage += GET_INPUT_VOLTAGE() * mc_interface_get_duty_cycle_now(); avg_rpm += mc_interface_get_rpm(); avg_current += mc_interface_get_tot_current(); samples += 1.0; chThdSleepMilliseconds(1.0); } timeout_configure(tout, tout_c); mc_interface_set_configuration(&mcconf_old_second); mc_interface_unlock(); mc_interface_set_current(0.0); avg_voltage /= samples; avg_rpm /= samples; avg_current /= samples; avg_voltage -= avg_current * res * 2.0; *linkage = avg_voltage * 60.0 / (sqrtf(3.0) * 2.0 * M_PI * avg_rpm); return true; } /* Calculate DTG register */ uint8_t conf_general_calculate_deadtime(float deadtime_ns, float core_clock_freq) { uint8_t DTG = 0; float timebase = 1.0 / (core_clock_freq / 1000000.0) * 1000.0; if (deadtime_ns <= (timebase * 127.0)) { DTG = deadtime_ns / timebase; } else { if (deadtime_ns <= ((63.0 + 64.0) * 2.0 * timebase)) { DTG = deadtime_ns / (2.0 * timebase) - 64.0; DTG |= 0x80; } else { if (deadtime_ns <= ((31.0 + 32.0) * 8.0 * timebase)) { DTG = deadtime_ns / (8.0 * timebase) - 32.0; DTG |= 0xC0; } else { if (deadtime_ns <= ((31.0 + 32) * 16 * timebase)) { DTG = deadtime_ns / (16.0 * timebase) - 32.0; DTG |= 0xE0; } else { // Deadtime requested is longer than max achievable. Set deadtime at // longest possible value DTG = 0xFF; assert_param(1); //catch this } } } } return DTG; } /** * Try to measure the motor flux linkage using open loop FOC control. * * @param current * The Q-axis current to spin up the motor. * * @param duty * Duty cycle % to measure at * * @param erpm_per_sec * Acceleration rate * * @param res * The motor phase resistance. * * @param linkage * The calculated flux linkage. * * @return * True for success, false otherwise. */ bool conf_general_measure_flux_linkage_openloop(float current, float duty, float erpm_per_sec, float res, float *linkage) { bool result = false; mcconf = *mc_interface_get_configuration(); mcconf_old_second = mcconf; mcconf.motor_type = MOTOR_TYPE_FOC; mcconf.foc_sensor_mode = FOC_SENSOR_MODE_SENSORLESS; mcconf.foc_current_kp = 0.0005; mcconf.foc_current_ki = 1.0; mc_interface_set_configuration(&mcconf); // Wait maximum 5s for fault code to disappear for (int i = 0;i < 500;i++) { if (mc_interface_get_fault() == FAULT_CODE_NONE) { break; } chThdSleepMilliseconds(10); } if (mc_interface_get_fault() != FAULT_CODE_NONE) { mc_interface_set_configuration(&mcconf_old_second); return false; } // Wait one second for things to get ready after // the fault disapears. chThdSleepMilliseconds(1000); // Disable timeout systime_t tout = timeout_get_timeout_msec(); float tout_c = timeout_get_brake_current(); timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); int cnt = 0; float rpm_now = 0; // Start by locking the motor mcpwm_foc_set_openloop(current, rpm_now); float duty_still = 0; float samples = 0; for (int i = 0;i < 1000;i++) { duty_still += fabsf(mc_interface_get_duty_cycle_now()); samples += 1.0; chThdSleepMilliseconds(1); } duty_still /= samples; float duty_max = 0.0; const int max_time = 15000; while (fabsf(mc_interface_get_duty_cycle_now()) < duty) { mcpwm_foc_set_openloop(current, mcconf.m_invert_direction ? -rpm_now : rpm_now); rpm_now += erpm_per_sec / 1000.0; chThdSleepMilliseconds(1); cnt++; float duty_now = fabsf(mc_interface_get_duty_cycle_now()); if (duty_now > duty_max) { duty_max = duty_now; } if (cnt >= max_time) { *linkage = -1.0; break; } if (cnt > 4000 && duty_now < (duty_max * 0.7)) { cnt = max_time; *linkage = -2.0; break; } if (cnt > 4000 && duty < duty_still * 1.1) { cnt = max_time; *linkage = -3.0; break; } if (rpm_now >= 12000) { break; } } chThdSleepMilliseconds(1000); if (cnt < max_time) { float vq_avg = 0.0; float vd_avg = 0.0; float iq_avg = 0.0; float id_avg = 0.0; float samples2 = 0.0; for (int i = 0;i < 1000;i++) { vq_avg += mcpwm_foc_get_vq(); vd_avg += mcpwm_foc_get_vd(); iq_avg += mcpwm_foc_get_iq(); id_avg += mcpwm_foc_get_id(); samples2 += 1.0; chThdSleepMilliseconds(1); } vq_avg /= samples2; vd_avg /= samples2; iq_avg /= samples2; id_avg /= samples2; *linkage = (sqrtf(SQ(vq_avg) + SQ(vd_avg)) - res * sqrtf(SQ(iq_avg) + SQ(id_avg))) / (rpm_now * ((2.0 * M_PI) / 60.0)); result = true; } timeout_configure(tout, tout_c); mc_interface_unlock(); mc_interface_release_motor(); mc_interface_set_configuration(&mcconf_old_second); return result; } /** * Automatically detect sensors and apply settings in FOC mode. * * @param current * Current to use for detection. * * @param store_mcconf_on_success * Store motor configuration in emulated EEPROM if the detection succeeds. * * @param send_mcconf_on_success * Send motor configuration if the detection succeeds. * * @return * 2: AS5147 detected successfully * 1: Hall sensors detected successfully * 0: No sensors detected and sensorless mode applied successfully * -1: Detection failed */ int conf_general_autodetect_apply_sensors_foc(float current, bool store_mcconf_on_success, bool send_mcconf_on_success) { int result = -1; mcconf = *mc_interface_get_configuration(); mcconf_old_second = mcconf; mcconf.motor_type = MOTOR_TYPE_FOC; mcconf.foc_sensor_mode = FOC_SENSOR_MODE_SENSORLESS; mcconf.foc_current_kp = 0.0005; mcconf.foc_current_ki = 1.0; mc_interface_set_configuration(&mcconf); // Wait maximum 5s for fault code to disappear for (int i = 0;i < 500;i++) { if (mc_interface_get_fault() == FAULT_CODE_NONE) { break; } chThdSleepMilliseconds(10); } if (mc_interface_get_fault() != FAULT_CODE_NONE) { mc_interface_set_configuration(&mcconf_old_second); return -1; } // Wait one second for things to get ready after // the fault disapears. chThdSleepMilliseconds(1000); // Disable timeout systime_t tout = timeout_get_timeout_msec(); float tout_c = timeout_get_brake_current(); timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); // Hall sensors mcconf.m_sensor_port_mode = SENSOR_PORT_MODE_HALL; mc_interface_set_configuration(&mcconf); uint8_t hall_table[8]; bool res = mcpwm_foc_hall_detect(current, hall_table); // Disable timeout and lock, as hall detection will undo the lock timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); if (res) { mcconf_old_second.m_sensor_port_mode = SENSOR_PORT_MODE_HALL; mcconf_old_second.foc_sensor_mode = FOC_SENSOR_MODE_HALL; for (int i = 0;i < 8;i++) { mcconf_old_second.foc_hall_table[i] = hall_table[i]; } result = 1; } // AS5047 encoder if (!res) { mcconf.m_sensor_port_mode = SENSOR_PORT_MODE_AS5047_SPI; mc_interface_set_configuration(&mcconf); mcpwm_foc_set_openloop_phase(current, 0.0); chThdSleepMilliseconds(1000); float phase_start = encoder_read_deg(); float phase_mid = 0.0; float phase_end = 0.0; for (int i = 0;i < 180.0;i++) { mcpwm_foc_set_openloop_phase(current, i); chThdSleepMilliseconds(5); if (i == 90) { phase_mid = encoder_read_deg(); } } phase_end = encoder_read_deg(); float diff = fabsf(utils_angle_difference(phase_start, phase_end)); float diff_mid = fabsf(utils_angle_difference(phase_mid, phase_end)); if (diff > 2.0 && (diff_mid - diff / 2.0) < (diff / 4)) { float offset, ratio; bool inverted; mcpwm_foc_encoder_detect(current, false, &offset, &ratio, &inverted); mcconf_old_second.m_sensor_port_mode = SENSOR_PORT_MODE_AS5047_SPI; mcconf_old_second.foc_sensor_mode = FOC_SENSOR_MODE_ENCODER; mcconf_old_second.foc_encoder_offset = offset; mcconf_old_second.foc_encoder_ratio = ratio; mcconf_old_second.foc_encoder_inverted = inverted; res = true; result = 2; } } // Sensorless if (!res) { mcconf_old_second.foc_sensor_mode = FOC_SENSOR_MODE_SENSORLESS; result = 0; res = true; } timeout_configure(tout, tout_c); mc_interface_unlock(); mc_interface_release_motor(); mc_interface_set_configuration(&mcconf_old_second); // On success store the mc configuration, also send it to VESC Tool. if (res) { if (store_mcconf_on_success) { conf_general_store_mc_configuration(&mcconf_old_second); } if (send_mcconf_on_success) { commands_send_mcconf(COMM_GET_MCCONF, &mcconf_old_second); } } return result; } /** * Detect and apply all parameters, current limits and sensors. * * @param max_power_loss * The maximum power loss to derive current limits, as well as detection currents, from. * * @param store_mcconf_on_success * Store motor configuration in emulated EEPROM if the detection succeeds. * * @param send_mcconf_on_success * Send motor configuration if the detection succeeds. * * @return * >=0: Success, see conf_general_autodetect_apply_sensors_foc codes * -10: Flux linkage detection failed * -x: see conf_general_autodetect_apply_sensors_foc faults */ int conf_general_detect_apply_all_foc(float max_power_loss, bool store_mcconf_on_success, bool send_mcconf_on_success) { int result = -1; mcconf = *mc_interface_get_configuration(); mcconf_old = mcconf; mcconf.motor_type = MOTOR_TYPE_FOC; mcconf.foc_sensor_mode = FOC_SENSOR_MODE_SENSORLESS; mcconf.foc_f_sw = 10000.0; // Lower f_sw => less dead-time distortion mcconf.foc_current_kp = 0.0005; mcconf.foc_current_ki = 1.0; mcconf.l_current_max = MCCONF_L_CURRENT_MAX; mcconf.l_current_min = MCCONF_L_CURRENT_MIN; mcconf.l_current_max_scale = MCCONF_L_CURRENT_MAX_SCALE; mcconf.l_current_min_scale = MCCONF_L_CURRENT_MIN_SCALE; mcconf.l_watt_max = MCCONF_L_WATT_MAX; mcconf.l_watt_min = MCCONF_L_WATT_MIN; mcconf.l_max_erpm = MCCONF_L_RPM_MAX; mcconf.l_min_erpm = MCCONF_L_RPM_MIN; mc_interface_set_configuration(&mcconf); // Wait maximum 5s for fault code to disappear for (int i = 0;i < 500;i++) { if (mc_interface_get_fault() == FAULT_CODE_NONE) { break; } chThdSleepMilliseconds(10); } if (mc_interface_get_fault() != FAULT_CODE_NONE) { mc_interface_set_configuration(&mcconf_old); return -1; } // Wait one second for things to get ready after // the fault disappears. chThdSleepMilliseconds(1000); // Disable timeout systime_t tout = timeout_get_timeout_msec(); float tout_c = timeout_get_brake_current(); timeout_reset(); timeout_configure(60000, 0.0); mc_interface_lock(); float current_start = mcconf.l_current_max / 50; if (current_start < (mcconf.cc_min_current * 1.1)) { current_start = mcconf.cc_min_current * 1.1; } float i_last = 0.0; for (float i = current_start;i < mcconf.l_current_max;i *= 1.5) { float res_tmp = mcpwm_foc_measure_resistance(i, 5); i_last = i; if (mc_interface_get_fault() != FAULT_CODE_NONE) { timeout_configure(tout, tout_c); mc_interface_unlock(); mc_interface_release_motor(); mc_interface_set_configuration(&mcconf_old); return -11; } if ((i * i * res_tmp) >= (max_power_loss / 3.0)) { break; } } float r = mcpwm_foc_measure_resistance(i_last, 100); float l = mcpwm_foc_measure_inductance_current(i_last, 100, 0) * 1e-6; float i_max = sqrtf(max_power_loss / r); utils_truncate_number(&i_max, HW_LIM_CURRENT); // Increase switching frequency for flux linkage measurement // as dead-time distortion has less effect at higher modulation. // Having a smooth rotation is more important. mcconf.foc_f_sw = 20000.0; mc_interface_set_configuration(&mcconf); float lambda = 0.0; int res = conf_general_measure_flux_linkage_openloop(i_max / 2.5, 0.3, 1800, r, &lambda); mc_motor_type old_type = mcconf_old.motor_type; float old_r = mcconf_old.foc_motor_r; float old_l = mcconf_old.foc_motor_l; float old_flux_linkage = mcconf_old.foc_motor_flux_linkage; float old_kp = mcconf_old.foc_current_kp; float old_ki = mcconf_old.foc_current_ki; float old_observer_gain = mcconf_old.foc_observer_gain; bool old_temp_comp = mcconf_old.foc_temp_comp; float old_temp_comp_base_temp = mcconf_old.foc_temp_comp_base_temp; if (res) { mcconf_old.l_current_max = i_max; mcconf_old.l_current_min = -i_max; float tc = 1000.0; float bw = 1.0 / (tc * 1e-6); float kp = l * bw; float ki = r * bw; float gain = 0.001 / (lambda * lambda); mcconf_old.motor_type = MOTOR_TYPE_FOC; mcconf_old.foc_motor_r = r; mcconf_old.foc_motor_l = l; mcconf_old.foc_motor_flux_linkage = lambda; mcconf_old.foc_current_kp = kp; mcconf_old.foc_current_ki = ki; mcconf_old.foc_observer_gain = gain * 1e6; // Temperature compensation // Skip temperature compensation for now, as it seems to make // things worse on some setups. // if (mc_interface_temp_motor_filtered() > 0.0) { // mcconf_old.foc_temp_comp = true; // mcconf_old.foc_temp_comp_base_temp = mc_interface_temp_motor_filtered(); // } else { // mcconf_old.foc_temp_comp = false; // } } else { result = -10; } timeout_configure(tout, tout_c); mc_interface_unlock(); mc_interface_release_motor(); mc_interface_set_configuration(&mcconf_old); // Restore initial settings on sensor detection failure if (res) { // Wait for motor to stop chThdSleepMilliseconds(100); for (int i = 0;i < 1000;i++) { if (fabsf(mc_interface_get_rpm()) > 100.0) { chThdSleepMilliseconds(10); } else { break; } } // This will also store the settings to emulated eeprom and send them to vesc tool result = conf_general_autodetect_apply_sensors_foc(i_max / 3.0, store_mcconf_on_success, send_mcconf_on_success); } else { mcconf_old.motor_type = old_type; mcconf_old.foc_motor_r = old_r; mcconf_old.foc_motor_l = old_l; mcconf_old.foc_motor_flux_linkage = old_flux_linkage; mcconf_old.foc_current_kp = old_kp; mcconf_old.foc_current_ki = old_ki; mcconf_old.foc_observer_gain = old_observer_gain; mcconf_old.foc_temp_comp = old_temp_comp; mcconf_old.foc_temp_comp_base_temp = old_temp_comp_base_temp; mc_interface_set_configuration(&mcconf_old); } return result; } /** * Same as conf_general_detect_apply_all_foc, but also start detection in VESCs found on the CAN-bus. * * @param detect_can * Run detection on VESCs found on the CAN-bus as well. Setting this to false makes * this function behave like conf_general_detect_apply_all_foc, with the convenience * of also applying the settings. * * @param max_power_loss * The maximum power loss to derive current limits, as well as detection currents, from. * * @param min_current_in * Minimum input current (negative value). 0 means leave it unchanged. * * @param max_current_in * MAximum input current. 0 means leave it unchanged. * * @param openloop_rpm * FOC openloop ERPM in sensorless mode. 0 means leave it unchanged. * * @param sl_erpm * FOC ERPM above which sensorless should be used in sensored modes. 0 means leave it unchanged. * * @return * Same as conf_general_detect_apply_all_foc, and * -50: CAN detection timed out * -51: CAN detection failed */ int conf_general_detect_apply_all_foc_can(bool detect_can, float max_power_loss, float min_current_in, float max_current_in, float openloop_rpm, float sl_erpm) { app_configuration appconf = *app_get_configuration(); uint8_t id_new = appconf.controller_id; mcconf = *mc_interface_get_configuration(); if (fabsf(min_current_in) > 0.001) { mcconf.l_in_current_min = min_current_in; } else { mcconf.l_in_current_min = MCCONF_L_IN_CURRENT_MIN; } if (fabsf(max_current_in) > 0.001) { mcconf.l_in_current_max = max_current_in; } else { mcconf.l_in_current_max = MCCONF_L_IN_CURRENT_MAX; } if (fabsf(openloop_rpm) > 0.001) { mcconf.foc_openloop_rpm = openloop_rpm; } else { mcconf.foc_openloop_rpm = MCCONF_FOC_OPENLOOP_RPM; } if (fabsf(sl_erpm) > 0.001) { mcconf.foc_sl_erpm = sl_erpm; } else { mcconf.foc_sl_erpm = MCCONF_FOC_SL_ERPM; } mc_interface_set_configuration(&mcconf); int can_devs = 0; comm_can_detect_all_foc_res_clear(); if (detect_can) { for (int i = 0;i < 255;i++) { if (comm_can_ping(i)) { comm_can_conf_current_limits_in(i, false, mcconf.l_in_current_min, mcconf.l_in_current_max); comm_can_conf_foc_erpms(i, false, mcconf.foc_openloop_rpm, mcconf.foc_sl_erpm); comm_can_detect_apply_all_foc(i, true, max_power_loss); can_devs++; if (i == id_new) { id_new++; } if (id_new == 255) { id_new = 0; } } } } int res = conf_general_detect_apply_all_foc(max_power_loss, false, false); // Wait for all VESCs on the CAN-bus to finish detection int timeout = true; for (int i = 0;i < 4000;i++) { if (comm_can_detect_all_foc_res_size() >= can_devs) { timeout = false; break; } chThdSleepMilliseconds(10); } if (timeout) { res = -50; } else { for (int i = 0;i < can_devs;i++) { if (comm_can_detect_all_foc_res(i) < 0) { res = -51; } } } // Store and send settings if (res >= 0) { if (appconf.controller_id != id_new || appconf.send_can_status != CAN_STATUS_1_2_3_4) { appconf.controller_id = id_new; appconf.send_can_status = CAN_STATUS_1_2_3_4; conf_general_store_app_configuration(&appconf); app_set_configuration(&appconf); commands_send_appconf(COMM_GET_APPCONF, &appconf); chThdSleepMilliseconds(1000); } mcconf = *mc_interface_get_configuration(); conf_general_store_mc_configuration(&mcconf); commands_send_mcconf(COMM_GET_MCCONF, &mcconf); chThdSleepMilliseconds(1000); } return res; }