Add initial ZF 8HP installation board design files (schematic, PCB, and Gerbers)
- KiCad project for a drop-in replacement TCU board - Supports ZF 8HP variants: 8HP45/50/51/70/75/90/95 - Includes schematic, layout, and production-ready Gerber files - Designed for solder-in installation inside the transmission case
This commit is contained in:
tjbtiller
rusefillc
parent
cc474306b8
commit
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{
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"board": {
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"3dviewports": [],
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"design_settings": {
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"defaults": {
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"apply_defaults_to_fp_fields": false,
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"apply_defaults_to_fp_shapes": false,
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"apply_defaults_to_fp_text": false,
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"board_outline_line_width": 0.05,
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"copper_line_width": 0.2,
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"copper_text_italic": false,
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||||
"copper_text_size_h": 1.5,
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"copper_text_size_v": 1.5,
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"copper_text_thickness": 0.3,
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"copper_text_upright": false,
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||||
"courtyard_line_width": 0.05,
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"dimension_precision": 4,
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"dimension_units": 3,
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"dimensions": {
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"arrow_length": 1270000,
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"extension_offset": 500000,
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"keep_text_aligned": true,
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"suppress_zeroes": true,
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"text_position": 0,
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"units_format": 0
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},
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"fab_line_width": 0.1,
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"fab_text_italic": false,
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"fab_text_size_h": 1.0,
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"fab_text_size_v": 1.0,
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"fab_text_thickness": 0.15,
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"fab_text_upright": false,
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"other_line_width": 0.1,
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"other_text_italic": false,
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"other_text_size_h": 1.0,
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"other_text_size_v": 1.0,
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"other_text_thickness": 0.15,
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"other_text_upright": false,
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"pads": {
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"drill": 0.8,
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"height": 1.27,
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"width": 2.54
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},
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"silk_line_width": 0.1,
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"silk_text_italic": false,
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"silk_text_size_h": 1.0,
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"silk_text_size_v": 1.0,
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"silk_text_thickness": 0.1,
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"silk_text_upright": false,
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"zones": {
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"min_clearance": 0.5
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}
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},
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"diff_pair_dimensions": [
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{
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"gap": 0.0,
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"via_gap": 0.0,
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"width": 0.0
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}
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],
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"drc_exclusions": [],
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"meta": {
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"version": 2
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},
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"rule_severities": {
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"annular_width": "error",
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"clearance": "error",
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"connection_width": "warning",
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"copper_edge_clearance": "error",
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"copper_sliver": "warning",
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"courtyards_overlap": "error",
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"creepage": "error",
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"diff_pair_gap_out_of_range": "error",
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"diff_pair_uncoupled_length_too_long": "error",
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"drill_out_of_range": "error",
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"duplicate_footprints": "warning",
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"extra_footprint": "warning",
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"footprint": "error",
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"footprint_filters_mismatch": "ignore",
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"footprint_symbol_mismatch": "warning",
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"footprint_type_mismatch": "ignore",
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"hole_clearance": "error",
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"hole_to_hole": "warning",
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"holes_co_located": "warning",
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"invalid_outline": "error",
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"isolated_copper": "warning",
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"item_on_disabled_layer": "error",
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"items_not_allowed": "error",
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"length_out_of_range": "error",
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"lib_footprint_issues": "warning",
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"lib_footprint_mismatch": "warning",
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"malformed_courtyard": "error",
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"microvia_drill_out_of_range": "error",
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"mirrored_text_on_front_layer": "warning",
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"missing_courtyard": "ignore",
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"missing_footprint": "warning",
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"net_conflict": "warning",
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"nonmirrored_text_on_back_layer": "warning",
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"npth_inside_courtyard": "ignore",
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"padstack": "warning",
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"pth_inside_courtyard": "ignore",
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"shorting_items": "error",
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"silk_edge_clearance": "warning",
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"silk_over_copper": "warning",
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"silk_overlap": "warning",
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"skew_out_of_range": "error",
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"solder_mask_bridge": "error",
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"starved_thermal": "error",
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"text_height": "warning",
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"text_thickness": "warning",
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"through_hole_pad_without_hole": "error",
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"too_many_vias": "error",
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"track_angle": "error",
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"track_dangling": "warning",
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"track_segment_length": "error",
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"track_width": "error",
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"tracks_crossing": "error",
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"unconnected_items": "error",
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"unresolved_variable": "error",
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"via_dangling": "warning",
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"zones_intersect": "error"
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},
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"rules": {
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"max_error": 0.005,
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"min_clearance": 0.0,
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"min_connection": 0.0,
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"min_copper_edge_clearance": 0.0,
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"min_groove_width": 0.0,
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"min_hole_clearance": 0.25,
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"min_hole_to_hole": 0.25,
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"min_microvia_diameter": 0.2,
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"min_microvia_drill": 0.1,
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"min_resolved_spokes": 2,
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"min_silk_clearance": 0.0,
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"min_text_height": 0.8,
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"min_text_thickness": 0.08,
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"min_through_hole_diameter": 0.3,
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"min_track_width": 0.0,
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"min_via_annular_width": 0.1,
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"min_via_diameter": 0.5,
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"solder_mask_to_copper_clearance": 0.0,
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"use_height_for_length_calcs": true
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},
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"teardrop_options": [
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{
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"td_onpthpad": true,
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"td_onroundshapesonly": false,
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"td_onsmdpad": true,
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"td_ontrackend": false,
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"td_onvia": true
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}
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],
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"teardrop_parameters": [
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{
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"td_allow_use_two_tracks": true,
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"td_curve_segcount": 0,
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"td_height_ratio": 1.0,
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"td_length_ratio": 0.5,
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"td_maxheight": 2.0,
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"td_maxlen": 1.0,
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"td_on_pad_in_zone": false,
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"td_target_name": "td_round_shape",
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"td_width_to_size_filter_ratio": 0.9
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},
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{
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"td_allow_use_two_tracks": true,
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"td_curve_segcount": 0,
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"td_height_ratio": 1.0,
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"td_length_ratio": 0.5,
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"td_maxheight": 2.0,
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"td_maxlen": 1.0,
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"td_on_pad_in_zone": false,
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"td_target_name": "td_rect_shape",
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"td_width_to_size_filter_ratio": 0.9
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},
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{
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"td_allow_use_two_tracks": true,
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"td_curve_segcount": 0,
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"td_height_ratio": 1.0,
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"td_length_ratio": 0.5,
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"td_maxheight": 2.0,
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"td_maxlen": 1.0,
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"td_on_pad_in_zone": false,
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"td_target_name": "td_track_end",
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"td_width_to_size_filter_ratio": 0.9
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}
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],
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"track_widths": [
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0.0
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],
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"tuning_pattern_settings": {
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"diff_pair_defaults": {
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"corner_radius_percentage": 80,
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"corner_style": 1,
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"max_amplitude": 1.0,
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"min_amplitude": 0.2,
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"single_sided": false,
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"spacing": 1.0
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},
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"diff_pair_skew_defaults": {
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"corner_radius_percentage": 80,
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"corner_style": 1,
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"max_amplitude": 1.0,
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"min_amplitude": 0.2,
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"single_sided": false,
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"spacing": 0.6
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},
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"single_track_defaults": {
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"corner_radius_percentage": 80,
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"corner_style": 1,
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"max_amplitude": 1.0,
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"min_amplitude": 0.2,
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"single_sided": false,
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"spacing": 0.6
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}
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},
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"via_dimensions": [
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{
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"diameter": 0.0,
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"drill": 0.0
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}
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],
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"zones_allow_external_fillets": false
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},
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"ipc2581": {
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"dist": "",
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"distpn": "",
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"internal_id": "",
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"mfg": "",
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"mpn": ""
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},
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"layer_pairs": [],
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"layer_presets": [],
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"viewports": []
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},
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"boards": [],
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"cvpcb": {
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"equivalence_files": []
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},
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"erc": {
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"erc_exclusions": [],
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"meta": {
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"version": 0
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},
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|
||||
"rule_severities": {
|
||||
"bus_definition_conflict": "error",
|
||||
"bus_entry_needed": "error",
|
||||
"bus_to_bus_conflict": "error",
|
||||
"bus_to_net_conflict": "error",
|
||||
"different_unit_footprint": "error",
|
||||
"different_unit_net": "error",
|
||||
"duplicate_reference": "error",
|
||||
"duplicate_sheet_names": "error",
|
||||
"endpoint_off_grid": "warning",
|
||||
"extra_units": "error",
|
||||
"footprint_filter": "ignore",
|
||||
"footprint_link_issues": "warning",
|
||||
"four_way_junction": "ignore",
|
||||
"global_label_dangling": "warning",
|
||||
"hier_label_mismatch": "error",
|
||||
"label_dangling": "error",
|
||||
"label_multiple_wires": "warning",
|
||||
"lib_symbol_issues": "warning",
|
||||
"lib_symbol_mismatch": "warning",
|
||||
"missing_bidi_pin": "warning",
|
||||
"missing_input_pin": "warning",
|
||||
"missing_power_pin": "error",
|
||||
"missing_unit": "warning",
|
||||
"multiple_net_names": "warning",
|
||||
"net_not_bus_member": "warning",
|
||||
"no_connect_connected": "warning",
|
||||
"no_connect_dangling": "warning",
|
||||
"pin_not_connected": "error",
|
||||
"pin_not_driven": "error",
|
||||
"pin_to_pin": "warning",
|
||||
"power_pin_not_driven": "error",
|
||||
"same_local_global_label": "warning",
|
||||
"similar_label_and_power": "warning",
|
||||
"similar_labels": "warning",
|
||||
"similar_power": "warning",
|
||||
"simulation_model_issue": "ignore",
|
||||
"single_global_label": "ignore",
|
||||
"unannotated": "error",
|
||||
"unconnected_wire_endpoint": "warning",
|
||||
"unit_value_mismatch": "error",
|
||||
"unresolved_variable": "error",
|
||||
"wire_dangling": "error"
|
||||
}
|
||||
},
|
||||
"libraries": {
|
||||
"pinned_footprint_libs": [],
|
||||
"pinned_symbol_libs": []
|
||||
},
|
||||
"meta": {
|
||||
"filename": "8HPTCUAdapter.kicad_pro",
|
||||
"version": 3
|
||||
},
|
||||
"net_settings": {
|
||||
"classes": [
|
||||
{
|
||||
"bus_width": 12,
|
||||
"clearance": 0.2,
|
||||
"diff_pair_gap": 0.25,
|
||||
"diff_pair_via_gap": 0.25,
|
||||
"diff_pair_width": 0.2,
|
||||
"line_style": 0,
|
||||
"microvia_diameter": 0.3,
|
||||
"microvia_drill": 0.1,
|
||||
"name": "Default",
|
||||
"pcb_color": "rgba(0, 0, 0, 0.000)",
|
||||
"priority": 2147483647,
|
||||
"schematic_color": "rgba(0, 0, 0, 0.000)",
|
||||
"track_width": 0.2,
|
||||
"via_diameter": 0.6,
|
||||
"via_drill": 0.3,
|
||||
"wire_width": 6
|
||||
}
|
||||
],
|
||||
"meta": {
|
||||
"version": 4
|
||||
},
|
||||
"net_colors": null,
|
||||
"netclass_assignments": null,
|
||||
"netclass_patterns": []
|
||||
},
|
||||
"pcbnew": {
|
||||
"last_paths": {
|
||||
"gencad": "",
|
||||
"idf": "",
|
||||
"netlist": "",
|
||||
"plot": "",
|
||||
"pos_files": "",
|
||||
"specctra_dsn": "../../../../../Downloads/8HPTCUAdapter.dsn",
|
||||
"step": "",
|
||||
"svg": "",
|
||||
"vrml": ""
|
||||
},
|
||||
"page_layout_descr_file": ""
|
||||
},
|
||||
"schematic": {
|
||||
"annotate_start_num": 0,
|
||||
"bom_export_filename": "${PROJECTNAME}.csv",
|
||||
"bom_fmt_presets": [],
|
||||
"bom_fmt_settings": {
|
||||
"field_delimiter": ",",
|
||||
"keep_line_breaks": false,
|
||||
"keep_tabs": false,
|
||||
"name": "CSV",
|
||||
"ref_delimiter": ",",
|
||||
"ref_range_delimiter": "",
|
||||
"string_delimiter": "\""
|
||||
},
|
||||
"bom_presets": [],
|
||||
"bom_settings": {
|
||||
"exclude_dnp": false,
|
||||
"fields_ordered": [
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Reference",
|
||||
"name": "Reference",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Qty",
|
||||
"name": "${QUANTITY}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Value",
|
||||
"name": "Value",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "DNP",
|
||||
"name": "${DNP}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Exclude from BOM",
|
||||
"name": "${EXCLUDE_FROM_BOM}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Exclude from Board",
|
||||
"name": "${EXCLUDE_FROM_BOARD}",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": true,
|
||||
"label": "Footprint",
|
||||
"name": "Footprint",
|
||||
"show": true
|
||||
},
|
||||
{
|
||||
"group_by": false,
|
||||
"label": "Datasheet",
|
||||
"name": "Datasheet",
|
||||
"show": true
|
||||
}
|
||||
],
|
||||
"filter_string": "",
|
||||
"group_symbols": true,
|
||||
"include_excluded_from_bom": true,
|
||||
"name": "Default Editing",
|
||||
"sort_asc": true,
|
||||
"sort_field": "Reference"
|
||||
},
|
||||
"connection_grid_size": 50.0,
|
||||
"drawing": {
|
||||
"dashed_lines_dash_length_ratio": 12.0,
|
||||
"dashed_lines_gap_length_ratio": 3.0,
|
||||
"default_line_thickness": 6.0,
|
||||
"default_text_size": 50.0,
|
||||
"field_names": [],
|
||||
"intersheets_ref_own_page": false,
|
||||
"intersheets_ref_prefix": "",
|
||||
"intersheets_ref_short": false,
|
||||
"intersheets_ref_show": false,
|
||||
"intersheets_ref_suffix": "",
|
||||
"junction_size_choice": 3,
|
||||
"label_size_ratio": 0.375,
|
||||
"operating_point_overlay_i_precision": 3,
|
||||
"operating_point_overlay_i_range": "~A",
|
||||
"operating_point_overlay_v_precision": 3,
|
||||
"operating_point_overlay_v_range": "~V",
|
||||
"overbar_offset_ratio": 1.23,
|
||||
"pin_symbol_size": 25.0,
|
||||
"text_offset_ratio": 0.15
|
||||
},
|
||||
"legacy_lib_dir": "",
|
||||
"legacy_lib_list": [],
|
||||
"meta": {
|
||||
"version": 1
|
||||
},
|
||||
"net_format_name": "",
|
||||
"page_layout_descr_file": "",
|
||||
"plot_directory": "",
|
||||
"space_save_all_events": true,
|
||||
"spice_current_sheet_as_root": false,
|
||||
"spice_external_command": "spice \"%I\"",
|
||||
"spice_model_current_sheet_as_root": true,
|
||||
"spice_save_all_currents": false,
|
||||
"spice_save_all_dissipations": false,
|
||||
"spice_save_all_voltages": false,
|
||||
"subpart_first_id": 65,
|
||||
"subpart_id_separator": 0
|
||||
},
|
||||
"sheets": [
|
||||
[
|
||||
"784aabfa-d576-4499-ae84-cb49f72ac987",
|
||||
"Root"
|
||||
]
|
||||
],
|
||||
"text_variables": {}
|
||||
}
|
||||
File diff suppressed because it is too large
Load Diff
|
|
@ -0,0 +1,61 @@
|
|||
# ZF 8HP Installation Board
|
||||
|
||||
This repository contains KiCad design files, schematics, and Gerbers for a **ZF8HP installation board**, a drop-in replacement that **solders into the transmission in place of the stock TCU (Transmission Control Unit)**.
|
||||
|
||||
### ✅ Supported ZF 8HP Models:
|
||||
- **8HP45**
|
||||
- **8HP50**
|
||||
- **8HP51**
|
||||
- **8HP70**
|
||||
- **8HP75**
|
||||
- **8HP90**
|
||||
- **8HP95**
|
||||
|
||||
These models share similar architecture and connector layouts for the internal mechatronics, making the board compatible across multiple 8HP generations.
|
||||
|
||||
---
|
||||
|
||||
### 🚗 OEM Manufacturers Using ZF 8HP Transmissions
|
||||
The ZF 8-speed automatic transmission (8HP series) is widely used across the automotive industry. Below is a list of OEMs and vehicles that utilize ZF 8HP variants:
|
||||
|
||||
#### **BMW**
|
||||
- 1 Series, 2 Series, 3 Series, 4 Series, 5 Series, 6 Series, 7 Series
|
||||
- X1, X3, X4, X5, X6, X7
|
||||
- M Performance models (e.g., M340i, X5 M50i)
|
||||
|
||||
#### **Audi / Volkswagen Group**
|
||||
- Audi A4, A5, A6, A7, A8, Q5, Q7, Q8, SQ5, S6, S8
|
||||
- VW Touareg
|
||||
- Porsche Cayenne, Macan, Panamera (certain trims)
|
||||
|
||||
#### **Chrysler / Dodge / Jeep / RAM**
|
||||
- Chrysler 300
|
||||
- Dodge Charger, Challenger, Durango
|
||||
- Jeep Grand Cherokee, Wagoneer
|
||||
- RAM 1500, 2500 (with HEMI or EcoDiesel)
|
||||
|
||||
#### **Alfa Romeo**
|
||||
- Giulia
|
||||
- Stelvio
|
||||
|
||||
#### **Maserati**
|
||||
- Ghibli
|
||||
- Quattroporte
|
||||
- Levante
|
||||
|
||||
#### **Jaguar / Land Rover**
|
||||
- Jaguar XE, XF, XJ, F-Type, F-Pace
|
||||
- Range Rover, Range Rover Sport, Discovery, Defender
|
||||
|
||||
#### **Rolls-Royce**
|
||||
- Ghost, Wraith, Cullinan
|
||||
|
||||
#### **Aston Martin**
|
||||
- DB11, Vantage (post-2018 models)
|
||||
|
||||
---
|
||||
|
||||
### 🧐 Notes
|
||||
- While all 8HPs share ZF architecture, not all use identical internal TCU layouts or mounting methods. Minor variations may exist in the mechatronic design.
|
||||
- This board was developed with modularity in mind and can be adapted for different generations as needed.
|
||||
- Contributions are welcome to expand compatibility and improve hardware design.
|
||||
|
|
@ -0,0 +1,2 @@
|
|||
Comment,Designator,Footprint,LCSC,Quantity
|
||||
~,8hpTCU1,8hpTCU,,1
|
||||
|
|
|
@ -0,0 +1,2 @@
|
|||
Designator,Val,Package,Mid X,Mid Y,Rotation,Layer
|
||||
8hpTCU1,~,8hpTCU,171.525,-116.3,0.0,top
|
||||
|
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|
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Reference in New Issue