#include "sampling.h" #include "port.h" #include // Last point is approximated by the greatest measurable sensor resistance static const float lsu49TempBins[] = { 80, 100, 150, 200, 250, 300, 350, 400, 450, 550, 650, 800, 1000, 1200, 2500, 4500 }; static const float lsu49TempValues[] = { 1030, 972, 888, 840, 806, 780, 761, 744, 729, 703, 686, 665, 642, 628, 567, 500 }; static const float lsu42TempBins[] = { 35, 40, 50, 60, 70, 80, 90, 100, 120, 150, 200, 250, 300, 400, 450, 500, 600, 700, 800, 900, 1000, 1100 }; static const float lsu42TempValues[] = { 1199, 961, 857, 806, 775, 750, 730, 715, 692, 666, 635, 613, 598, 574, 564, 556, 543, 535, 528, 521, 514, 503 }; static const float lsuAdvTempBins[] = { 53, 96, 130, 162, 184, 206, 239, 278, 300, 330, 390, 462, 573, 730, 950, 1200, 1500, 1900, 2500, 3500, 5000, 6000 }; static const float lsuAdvTempValues[] = { 1198, 982, 914, 875, 855, 838, 816, 794, 785, 771, 751, 732, 711, 691, 671, 653, 635, 614, 588, 562, 537, 528 }; void Sampler::Init() { m_startupTimer.reset(); } float Sampler::GetNernstDc() const { return nernstDc; } float Sampler::GetNernstAc() const { return nernstAc; } float Sampler::GetPumpNominalCurrent() const { // Gain is 10x, then a 61.9 ohm resistor // Effective resistance with the gain is 619 ohms // 1000 is to convert to milliamperes constexpr float ratio = -1000 / (PUMP_CURRENT_SENSE_GAIN * LSU_SENSE_R); return pumpCurrentSenseVoltage * ratio; } float Sampler::GetInternalHeaterVoltage() const { #ifdef BATTERY_INPUT_DIVIDER // Dual HW can measure heater voltage for each channel // by measuring voltage on Heater- while FET is off return internalHeaterVoltage; #else // After 5 seconds, pretend that we get battery voltage. // This makes the controller usable without CAN control // enabling the heater - CAN message will be able to keep // it disabled, but if no message ever arrives, this will // start heating. return m_startupTimer.hasElapsedSec(5) ? 13 : 0; #endif } float Sampler::GetSensorTemperature() const { float esr = GetSensorInternalResistance(); if (esr > 5000) { return 0; } switch (GetSensorType()) { case SensorType::LSU49: return interpolate2d(esr, lsu49TempBins, lsu49TempValues); case SensorType::LSU42: return interpolate2d(esr, lsu42TempBins, lsu42TempValues); case SensorType::LSUADV: return interpolate2d(esr, lsuAdvTempBins, lsuAdvTempValues); } return 0; } float Sampler::GetSensorInternalResistance() const { // Sensor is the lowside of a divider, top side is GetESRSupplyR(), and 3.3v AC pk-pk is injected float totalEsr = GetESRSupplyR() / (VCC_VOLTS / GetNernstAc() - 1); // There is a resistor between the opamp and Vm sensor pin. Remove the effect of that // resistor so that the remainder is only the ESR of the sensor itself return totalEsr - VM_RESISTOR_VALUE; } constexpr float f_abs(float x) { return x > 0 ? x : -x; } void Sampler::ApplySample(AnalogChannelResult& result, float virtualGroundVoltageInt) { float r_1 = result.NernstVoltage; // r2_opposite_phase estimates where the previous sample would be had we not been toggling // AKA the absolute value of the difference between r2_opposite_phase and r2 is the amplitude // of the AC component on the nernst voltage. We have to pull this trick so as to use the past 3 // samples to cancel out any slope in the DC (aka actual nernst cell output) from the AC measurement // See firmware/sampling.png for a drawing of what's going on here float r2_opposite_phase = (r_1 + r_3) / 2; // Compute AC (difference) and DC (average) components float nernstAcLocal = f_abs(r2_opposite_phase - r_2); nernstDc = (r2_opposite_phase + r_2) / 2; nernstAc = (1 - ESR_SENSE_ALPHA) * nernstAc + ESR_SENSE_ALPHA * nernstAcLocal; // Exponential moving average (aka first order lpf) pumpCurrentSenseVoltage = (1 - PUMP_FILTER_ALPHA) * pumpCurrentSenseVoltage + PUMP_FILTER_ALPHA * (result.PumpCurrentVoltage - virtualGroundVoltageInt); #ifdef BATTERY_INPUT_DIVIDER internalHeaterVoltage = result.HeaterSupplyVoltage; #endif // Shift history over by one r_3 = r_2; r_2 = r_1; }